BS-350XL Class 2-in-1 Shisha Extruder + Horizontal Pillow Foil Wrappers
Technical deep dive into 2-in-1 horizontal screw-extruding + HFFS foil wrappers (50g–1kg, 40–180 bags/min, <=350 mm OPP/PET/Alu web, 5.5–7.0 kW) for sticky.
Contents in This Guide
How 2-in-1 Extrusion Eliminates Sticky-Leaf Funnel Bridging
Within molasses extruder and foil wrappers, the 2-in-1 horizontal extruding + pillow wrapping architecture (BS-350XL class) became the global workhorse for 50 g and 250 g hookah bricks by merging positive screw extrusion directly with bottom-or-top-reel horizontal flow wrapping. Instead of dropping loose wet tobacco down a vertical tube, counter-rotating hopper paddles feed twin stainless screws that extrude a calibrated rectangular ribbon directly into the folding foil tunnel!
Heated longitudinal fin wheels seal the back seam continuously while non-stick rotary end-seal jaws cut and crimp individual 50 g, 100 g, or 250 g bricks at 40–180 packs/min.
Published BS-350XL Class Technical Specifications
Reference factory datasheet parameters for commercial 2-in-1 shisha extruder-wrappers:
| Specification | Published Parameter Range | Engineering Significance |
|---|---|---|
| Target Brick Weights | 50 g, 100 g, 250 g (customizable to 1,000 g) | Covers pocket 50g & classic 250g boxes |
| Film Roll Width & Gauge | Max 350 mm web; 40–80 μm (0.04–0.08 mm) |
Runs OPP/CPP, PET/VMPET/PE & PET/Alu/PE |
| Finished Bag Dimensions | L 65–200 × W 50–165 × H <=60 mm | Fits standard retail folding cartons |
| Production Speed | 40 – 180 bags/min (servo ratio controlled) | 60–120 BPM sweet spot on 50 g molasses |
| Power, Dimensions & Mass | 380V 50/60 Hz, 5.5–7.0 kW; 4,020 × 770 × 1,450 mm; ~1,050 kg | Heavy cast/SUS304 frame absorbs screw torque |
Calculate exact foil web width for your carton dimensions in our foil brick and carton dimension calculator.
Molasses & Barrier Engineering Notes
- Dual Independent Touchscreens or Unified Servo PLC: Extruder screw speed, hopper agitator RPM, bag cut length, and photoeye print registration lock together digitally—nudging screw speed
+1.5%trims brick weight without changing bag length. - Quick-Detach Extruder Forming Nozzle: Swapping from a
50 gcross-section (46 × 14 mmmouth) to a250 gcross-section (76 × 26 mmmouth) uses a clamped stainless rectangular die snout + folding box. - Heated Non-Stick Rotary Cutter Prevents Syrup Buildup: Fluoropolymer-coated serrated jaws cut cleanly through extruded molasses gaps (or continuous ropes) while sealing
PET/Alu/LLDPEairtight.
Compare BS-350XL Specs Against Your Leaf Cut
Send your leaf cut length, glycerin %, and brick L × W × H target via Project Brief.
Compare related architectures in Shisha Packing Machines, Molasses & Barrier Specs, or submit your target pack weights via Project Brief.